And all I end up with is this collection of little brown blocks.
Which get screwed to the inside of the boat. In a fit of lucidity, I drilled all the bolt holes on the drill press beforehand, so those holes will act as guides to drill through the gunwales and come out relatively centered.
Test-fitting and marking the outer gunwale. The current ash stock in Flagstaff was just long enough that, with the scarf joint, I had less than an inch to spare. Whew.
Now for the money cuts. The inner gunwales have compound angle curved cuts that need to fit within a sixteenth of an inch or preferably less. My system, which I learned somewhere, I forget where, is to cut a template for each end that fits perfectly. Clamp them in place and measure the distance between them. Then transfer all those angle and measurements to the final gunwale board. It works pretty well. But something in the way wood stretches as it bends make them always come out a little long. Which is way better than being a little too short. Here is an end template.
Next I drill through the gunwale blocks and the inner gunwale, sliding the bolts in to make sure nothing slips during the next process. Then I pull the center clamps and sneak the outer gunwale on, wrapping the gunwale around clamp by clamp.
Finish drilling the holes and bolt her together.
Roy giving me the report from inside the hatch.
The bottom was beginning to delaminate next to this hole so we spooged it full of epoxy and clamped the bejeezus out of it to make it back into plywood.